With the development of the domestic economy, the focus of the packaging industry is gradually moving towards transformation, low carbon and environmental protection. At the same time, modern enterprises with high specifications, high starting points and new mechanisms continue to develop and grow, while small-scale, low-level and poorly equipped workshop-style enterprises are gradually decreasing. However, it cannot be ignored that the fluctuation of raw material prices and the increase in labor costs will cause the profits of enterprises to decline. Therefore, in business management, various means and measures should be used to demand benefits and profits from management; in cost management, a refined management and control model should be adopted to find ways to reduce product costs and overcome the cost pressure brought about by the increase in employee wages.

In order to truly improve the competitiveness and brand advantages of packaging companies, based on Fangtian Software's core product T-ONE ERP platform, we have built an ERP information solution that is completely oriented towards companies in the plastic injection molding industry to help plastic injection molding companies achieve efficient digital transformation.

Fangtian Plastic ERP Enterprise Management Suite, a complete enterprise operation component, helps plastic injection molding factories operate more efficiently and achieve excellent operation. The full-process business architecture of the plastic mold injection molding ERP system.

Fangtian Software's plastic injection molding ERP solution helps plastic injection molding factories establish digital workshop operations and achieve refined production management.

1. PlasticInjection MoldingProcessing ERP design and R&D management

Achieve seamless connection with professional design systems, use the design system to design molds and import them into the Fangtian software system. Engineers can modify the design, and the system can automatically generate the production material list of the product and hand it over to the production department, and provide real-time feedback to various business departments to unify internal information;

Through the R&D system, we can effectively manage the trial production process and independently manage the materials, equipment and tools used in R&D;

Realize multi-version management of BOM and process route;

Achieve complete traceability of design, quality and after-sales.

2. PlasticInjection MoldingProcessing ERP order forecast management

Flexible sales forecasting method, Fangtian Software Plastic Mold ERP solution can formulate multiple flexible sales forecasting plans at the same time according to different departments, salesmen, different sales channels, regions, countries, different factories, different workshops, different warehouses and products, and users can decide the roughness or refinement of the forecast based on actual needs.

At the same time, the standard sales management process can help companies to reasonably arrange workshop capacity, purchase raw materials, and start production in a timely manner while formulating plans to ensure delivery.

3. PlasticInjection MoldingProcessing ERP production planning management

A batch demand planning subsystem has been added to better compile production plans for products and semi-finished products at each stage and material procurement plans according to orders, reasonably schedule production according to product capacity or equipment capacity, and improve the executability of production plans;

It meets the needs of planned production and order-based production modes, and provides quick feedback on order delivery dates through data support and rigorous calculation logic, which greatly improves work efficiency and data accuracy, helps improve customer satisfaction, and brings greater benefits to the company.

4. PlasticInjection MoldingProcessing ERP Manufacturing Execution MES System

Fangtian Software Plastic Mold Processing ERP strengthens the workshop operation plan, reasonably allocates personnel and working hours, provides timely and accurate production feedback, ensures the transparency of production data and progress, and improves the completion rate of production plans and product delivery time;

The barcode technology is used to track the entire production process from material production to finished product storage, and all events that occur during the production process are collected in real time, making the entire workshop completely transparent;

The workshop kanban makes the product clear and transparent throughout the entire production process, quickly traces quality problems, formulates targeted measures to solve quality bottlenecks, improves product quality, and reduces production costs;

Real-time recording and monitoring of the completion status of production processes and processing tasks, personnel work efficiency, labor productivity, equipment utilization, product qualification rate, scrap rate, etc. Through the system's comprehensive statistical information query function, problems in the execution process can be discovered in a timely manner and improvements can be made.

5. PlasticInjection MoldingProcessing ERP quality traceability and batch management

Batch numbers and barcode labels run through the entire business chain from raw material procurement to finished products. Barcodes are used to record quality inspection results, and the system can be traced at any time to improve work efficiency.

Strict batch management is carried out for the same raw materials or products. Generally, the first-in-first-out principle is adopted to strictly control the storage cycle of materials, reduce the scrapping of stagnant materials, and some materials that have a long storage time and are not easily damaged can also adopt the default mode. The materials and products are managed reasonably and humanely through the system.

Formulate internal material codes based on the characteristics and properties of the materials, such as whether they are flame retardant, UV resistant, specifications, etc. Standardize the coding of by-products and establish well-known associations with their related raw materials;

Build a complete quality system and fully integrate it into all business processes, strictly control quality issues in each link to ensure product quality.

6. PlasticInjection MoldingProcessing ERP cost accounting management

Fangtian Software's plastic mold processing ERP cost calculation method adopts a batch and step-by-step method, and provides flexible settings for the allocation of labor and expenses to adapt to various complex situations. It has clear data support for various expenses generated by each business link, so that financial personnel can be freed from complicated manual operations such as data collection and cost allocation, and provide managers with cost information faster and more accurately, thereby improving the company's management decision-making level.

With the help of Fangtian Software ERP's flexible data reports and business analysis suite, enterprises can visualize production cost data. With the help of reports, they can achieve effective control at the cost analysis and gross profit analysis levels and obtain the input and output of each task in real time.

7. PlasticInjection MoldingProcessing ERP intelligent warehouse management

Innovatively integrates barcode labels and RFID technology, and intelligent devices run through the entire logistics process, realizing digital and intelligent management and control of products;

Establish application scenarios for automated equipment such as three-dimensional shelves/three-dimensional containers, and realize "Shelves + robots = solutions for automated warehousing material systems" through information technologies such as mother-and-child cart systems, four-way shuttle technology, multi-layer shuttle technology, ground four-way light and two-heavy AGV technology, goods-to-person picking systems, WMS (warehouse management system) software, and WCS (warehouse control system) systems.

Fangtian Plastic MouldInjection Molding ERPIndustry-integrated solutions help companies build digital workshops and provide them with integrated enterprise digitalization solutions from design to production, from procurement to warehousing, and from sales to finance.