Once the market competition is fierce, the impact on the production line is even more severe. From the perspective of the bullwhip effect, the fluctuation of the previous process will greatly affect the subsequent process. The in-plant and outsourced processes pull each other. Why is this so? Because production capacity resources are limited. Once the capacity is occupied, and then the capacity schedule is changed due to changes in market customer demand, how to stabilize the production process management is a common challenge faced by the hardware sheet metal processing industry!

Fangtian Software's hardware and plastic products ERP solution, with T-ONE ERP as the core, is tailored to the business needs of workshop operation management of large-scale hardware and sheet metal manufacturers. It covers: design (PLM, CAD), enterprise resource planning (ERP), manufacturing collaboration and execution (MES), digital warehousing (WMS), management intelligence (BI) and other business components, helping enterprises to achieve manufacturing and business collaboration, refined cost control, a good workshop operation system, and an intelligent data analysis system.

Fang TianHardware ERPEnterprise management suite, complete enterprise operation components, help factories run more efficiently and achieve excellent operation. Fangtian Software Hardware Sheet Metal Processing ERP System full process business architecture.

1. ERP design and R&D management of hardware sheet metal processing

Achieve seamless connection with professional design systems. The design system performs product design and imports it into the Fangtian software system. Engineers can modify the design and automatically generate a production bill of materials to hand over to the production department, and provide real-time feedback to various business departments to unify information.

Through the R&D system, we can effectively manage the trial production process and independently manage the materials, equipment and tools used in R&D;

Realize multi-version management of BOM and process route;

Achieve complete traceability of design, quality and after-sales.

2. Hardware sheet metal processing ERP order forecast management

Flexible sales forecasting method, Fangtian Software Hardware Parts ERP solution can formulate multiple flexible sales forecasting plans at the same time according to different departments, salesmen, different equipment factories, sales channels, regions, countries, different workshops, different warehouses and products, and users can decide the roughness or refinement of the forecast based on actual needs.

At the same time, the standard sales management process helps companies to reasonably arrange workshop capacity, purchase raw materials, and start production in a timely manner while formulating plans to ensure delivery.

3. Hardware sheet metal processing ERP manufacturing execution MES system

Fangtian Software's hardware sheet metal processing ERP strengthens the workshop operation plan, reasonably allocates personnel and working hours, provides timely and accurate production feedback, ensures the transparency of production data and progress, and improves the completion rate of production plans and product delivery time;

The barcode technology is used to track the entire production process from material production to finished product storage, and all events that occur during the production process are collected in real time, making the entire workshop completely transparent;

The workshop kanban makes the product clear and transparent throughout the entire production process, quickly traces quality problems, formulates targeted measures to solve quality bottlenecks, improves product quality, and reduces production costs;

Real-time recording and monitoring of the completion status of production processes and processing tasks, personnel work efficiency, labor productivity, equipment utilization, product qualification rate, scrap rate, etc. Through the system's comprehensive statistical information query function, problems in the execution process can be discovered in a timely manner and improvements can be made.

4. ERP quality traceability management for hardware sheet metal processing

Electronic and digital quality result records will improve and replace the current manual and paper-based quality record model;

Barcode labels run through the entire business chain of parts from raw material procurement to finished products. Barcodes are used to record quality inspection results, and the system can trace the results at any time to improve work efficiency;

Build a complete quality system and fully implement it in all business processes, strictly control quality issues in each link to ensure product quality;

For quality accidents, the digitized business links can trace each business node, conduct quality analysis, propose corrective and preventive measures and make improvements, ultimately achieving the goal of product quality improvement;

Establish an after-sales support system to promptly respond to the needs of customers such as machine manufacturers and equipment manufacturers and provide responsive support, including return and exchange plans, repairs, improvements, etc.

5. ERP cost accounting management for hardware sheet metal processing

Fangtian Software's hardware sheet metal processing ERP cost calculation method adopts a batch and step-by-step method, and provides flexible settings for the allocation of labor and expenses to adapt to various complex situations. It has clear data support for various expenses generated by each business link, freeing financial personnel from complicated manual operations such as data collection and cost allocation, and providing managers with cost information faster and more accurately, thereby improving the company's management decision-making level.

With the help of Fangtian Software ERP's flexible data reports and business analysis suite, enterprises can visualize production cost data. With the help of reports, they can achieve effective control at the cost analysis and gross profit analysis levels and obtain the input and output of each task in real time.

6. ERP intelligent warehousing management for hardware sheet metal processing

Innovatively integrate barcode labels and RFID technology, and intelligent equipment throughout the entire logistics process to achieve digital and intelligent management and control of products;

Establish application scenarios for automated equipment such as three-dimensional shelves/three-dimensional containers, and realize "Shelves + robots = solutions for automated warehousing material systems" through information technologies such as mother-and-child cart systems, four-way shuttle technology, multi-layer shuttle technology, ground four-way light and two-heavy AGV technology, goods-to-person picking systems, WMS (warehouse management system) software, and WCS (warehouse control system) systems.

Fang TianHardware ERPIndustry-integrated solutions help companies build digital workshops and provide them with integrated enterprise digitalization solutions from design to production, from procurement to warehousing, and from sales to finance.