The global manufacturing industry is facing the challenges of technological innovation and industrial transformation. Thanks to cost-advantaged resources such as cheap labor, raw materials and industrial land, domestic manufacturing, especially machinery and equipment manufacturing companies, have been able to develop rapidly. With the innovation of global manufacturing technology, such as the maturity of information systems and the further upgrading of the intelligent manufacturing industry, such cost advantages are gradually disappearing and becoming a pressure on corporate growth. How to use new technologies and new thinking to better help traditional machinery manufacturing companies achieve transformation and upgrading has become a difficult problem that software manufacturers urgently need to overcome.

Fangtian Software's ERP solution for mechanical equipment manufacturing and processing industry is tailored by Fangtian Software's R&D team to meet the special business needs of enterprises in the machinery industry. The entire solution benefits from Fangtian ERP's decades of deep cultivation in the manufacturing field. With the release of Fangtian T-ONE's new suite, Fangtian Software's business team is helping small and medium-sized enterprises in the machinery manufacturing field to transform into the field of light intelligent manufacturing.

Fang TianMachinery ERPEnterprise management suite helps enterprises realize full-process business visualization. Fangtian Machinery ERP system full-process business architecture.

Fangtian Software's ERP solution for the machinery industry helps enterprises in the machinery industry control business nodes and transform into smart manufacturing enterprises with the help of innovative solutions.

1. Project and R&D management

The Fangtian system can be seamlessly connected with the professional design system. The design system can design products and import them into the Fangtian system. Engineers can modify the design and automatically generate a production bill of materials to hand over to the production department. The bill of materials can also be fed back to each business department in real time, unifying the information platform and reducing information silos.

Project management covers the entire project life cycle, from initiation, planning, execution to closure, monitoring project timelines and ensuring that deadlines are met. At the same time, project budgeting and cost control can be carried out effectively, thereby improving the cost transparency of project management.

Effectively manage the trial production process and independently manage materials, equipment and tools used in R&D;

Realize multi-version management of BOM and process route;

Achieve complete traceability of design, quality and after-sales.

2. Non-standard parts production management

Fangtian Software's mechanical industry solution provides optional parts function, which allows sales staff to determine and select certain optional parts when accepting orders. It also provides the R&D department with the E-BOM (engineering BOM) function, which is convenient for the R&D department to manage the E-BOM and can share and convert data with the formal BOM;

Improve the management of basic files such as material data, BOM, process route, etc.;

3. Production planning management

Fangtian Software's mechanical industry solution has added a batch demand planning subsystem to better prepare production plans and material procurement plans for products and semi-finished products at each stage according to orders, reasonably schedule production according to product capacity or equipment capacity, and improve the feasibility of production plans; it can be better applied to planned production and order-based production modes, greatly improving work efficiency and accuracy.

4. Fangtian + MES Manufacturing Execution

Strengthen workshop operation planning, reasonably allocate personnel and working hours, provide timely and accurate production feedback, ensure the transparency of production data and progress, and improve the completion rate of production plans and product delivery time;

The barcode technology is used to track the entire production process from material production to finished product storage, and all events that occur during the production process are collected in real time, making the entire factory workshop completely transparent;

Make the product clear and transparent throughout the entire production process, quickly discover the causes of quality problems, formulate targeted measures to solve quality bottlenecks, achieve product quality traceability, and reduce quality costs

Real-time recording and monitoring of the completion status of production processes and processing tasks, personnel work efficiency, labor productivity, equipment utilization, product qualification rate, scrap rate, etc. Through the system's comprehensive statistical information query function, problems in the execution process can be discovered in a timely manner and improvements can be made.

5. Quality traceability and control

Electronic quality result records will improve and replace the current manual, paper-based quality record model;

Barcode labels run through the entire business chain. Barcodes are used to record quality inspection results. The system can trace the results at any time to improve work efficiency.

Build a complete quality system and fully implement it in all business processes, strictly control quality issues in each link to ensure product quality;

Conduct quality analysis for quality accidents, propose corrective and preventive measures and make improvements, ultimately achieving the goal of product quality improvement;

Establish an after-sales support system to respond to customer issues in a timely manner and provide reasonable support, including return and exchange plans, repairs, recalls, etc.

6. Outsourcing production management

For machinery manufacturing companies that mainly engage in assembly and simplify production processes, some materials and semi-finished products can be outsourced for processing and disposal. By outsourcing work, outsourcing warehousing or directly entering the production line, the company's business can be streamlined and costs can be saved.

In addition to providing outsourced work orders for product outsourcing processing management, Fangtian Software's mechanical industry solution also provides process outsourcing functions. For outsourced product processes that do not require inventory management, they can be directly entered into the production line, avoiding the trouble of inventory management and correctly handling accounts receivable.

7. Refined cost accounting

Fangtian Machinery Manufacturing ERP Solution divides costs into: material costs, labor costs, manufacturing costs and processing costs. The cost calculation method adopts batch and step method, and provides flexible settings for labor and cost allocation to adapt to various complex situations. It has clear data support for various expenses generated in various business links, freeing financial personnel from complicated manual operations such as data collection and cost allocation, and providing managers with cost information faster and more accurately, thereby improving the management decision-making level of the enterprise.

With the help of Fangtian ERP's flexible data reports and business analysis suite, enterprises can visualize production cost data. With the help of reports, they can achieve effective control at the cost analysis and gross profit analysis levels and obtain the input and output of each task in real time.

8. Intelligent warehouse management

Innovatively integrate barcode labels and RFID technology, and intelligent equipment throughout the entire logistics process to achieve digital and intelligent management and control of products;

Establish application scenarios for automated equipment such as three-dimensional shelves/three-dimensional containers, and realize "Shelves + robots = solutions for automated warehousing material systems" through information technologies such as mother-and-child cart systems, four-way shuttle technology, multi-layer shuttle technology, ground four-way light and two-heavy AGV technology, goods-to-person picking systems, WMS (warehouse management system) software, and WCS (warehouse control system) systems.

9. Combination of light intelligent manufacturing scenarios

Fangtian's solutions for the Industrial Internet:

Omni-channel solutions/core operations management (T-ONE ERP)/agile R&D management (PLM)/intelligent manufacturing solutions (IMS)

Fangtian's solutions for external IoT:

Fangtian Cloud Platform/Big Data Predictive Analysis/Fangtian T-ONE Internet of Things Solution.

The combination of Fangtian T-ONE and related intelligent manufacturing hardware equipment: Siemens/Panasonic/Foxconn/Honeywell.

Fang TianMachinery ERPIndustry-integrated solutions help companies build digital workshops and provide them with integrated enterprise digitalization solutions from design to production, from procurement to warehousing, and from sales to finance.