The transformation from "Made in China" to "Created in China" has brought new challenges to domestic electronic manufacturing companies. On the one hand, the advantages of cheap labor, raw materials and industrial land in China are gradually being lost, and the trend of industrial transfer is obvious; on the other hand, technological innovation has brought a new round of reshuffle to electronic manufacturing companies. Strengthening product innovation and R&D, standardizing business with the help of information systems, and steadily moving closer to smart manufacturing companies have become the choices for electronic manufacturing companies to transform and upgrade at this stage.

Fangtian Software's ERP solution for the electronic high-tech industry, with the help of Fangtian's decades of best business practices in serving high-tech electronic companies, meets the work needs of managers at different levels and departments, improves daily work efficiency and scientific management decisions, and helps electronic manufacturing companies establish an integrated management system from sales to production, from business to finance, innovate services, reduce costs, and increase production capacity.

Fang TianElectronic ERPComplete enterprise operation components to help electronic manufacturing companies achieve better operation and ERP architecture for the electronic high-tech industry.

Fangtian Software's high-tech electronics industry solutions are value-added solutions provided by Fangtian Software's business team in the high-tech electronics industry based on Fangtian ERP.

1. Sales forecast management

Flexible sales forecasting method. Fangtian Electronics high-tech ERP solution can formulate multiple flexible sales forecasting plans at the same time according to different departments, salesmen, different vehicle manufacturers, sales channels, regions, countries, different workshops, different warehouses and products. Users can decide the roughness or refinement of the forecast based on actual needs.

At the same time, the solution provides MRP and LRP to solve the problems of forecasting production and order-based production. MRP can consider sales forecasts, received orders, issued purchase orders, alternative materials, safety stocks, semi-finished product inventory, losses, etc. to give material preparation suggestions in advance and can directly issue them as purchase orders to purchase long-delivery materials in advance; after receiving the order, LRP calculations are performed based on the order to develop production plans and purchase plans for short-delivery materials.

2. ECN project changes

Fangtian Electronic Manufacturing ECN Design Change (BOM Change) module provides this design change function, which can change the material usage of the BOM table (including material replacement, addition, deletion; or material usage, loss change), or material supplier change, route change, etc. At the same time, the BOM version number is recorded for future tracking and query.

Sales are made through configuration plans. When the configuration plan takes the BOM, the components will be expanded according to the BOM date. After the configuration plan is established, any changes to the BOM require re-making the configuration plan, which is very labor-intensive when repeating orders. When a component in the BOM table changes, the configuration plan corresponding to this BOM is automatically updated, and the BOM and configuration plan are synchronized, reducing the workload of repeatedly entering configuration plans, improving efficiency, and optimizing configuration.

3. Production planning management

The electronics industry solution provides three levels of planning (Master Production Schedule (MPS), Material Requirements Planning (MRP), and Rough-Cut Capacity Planning (RCCP), which effectively solves the problems encountered in production planning and material procurement of enterprises through effective parameter settings.

Based on various MRP related data, such as BOM (product bill of materials), loss rate, substitute materials, material expiration date in BOM, procurement lead time, inspection time, minimum purchase quantity, packaging quantity, etc., and considering demand information (orders, sales forecasts, etc.) and supply information (unclosed purchase orders, unfinished work orders, etc.), production plans and procurement plans are automatically generated. At the same time, according to user settings, urgent procurement or production documents can be marked to facilitate special processing by the management unit.

Provide BOM version management function to facilitate cost accounting and production material delivery. Due to the diversity of electronic products and the rapidity of upgrading, BOM has a high degree of uncertainty. Fangtian Electronic Industry Solution provides a configurable BOM, which is suitable for a variety of complex BOM applications, maintenance and management.

4. Fangtian + MES Manufacturing Execution

Strengthen workshop operation planning, reasonably allocate personnel and working hours, provide timely and accurate production feedback, ensure the transparency of production data and progress, and improve the completion rate of production plans and product delivery time;

The barcode technology is used to track the entire production process from material production to finished product storage, and all events that occur during the production process are collected in real time, making the entire workshop completely transparent;

Make the product clear and transparent throughout the entire production process, quickly discover the causes of quality problems, formulate targeted measures to solve quality bottlenecks, achieve product quality traceability, and reduce quality costs

Real-time recording and monitoring of the completion status of production processes and processing tasks, personnel work efficiency, labor productivity, equipment utilization, product qualification rate, scrap rate, etc. Through the system's comprehensive statistical information query function, problems in the execution process can be discovered in a timely manner and improvements can be made.

5. Repair traceability, batch number and serial number management

Serial number and batch tracking management, Fangtian electronic industry solution provides the serial number management and batch tracking functions required for product traceability, and combines sales and service modules to manage the after-sales service of products, solving the urgent needs of electronic product manufacturers for after-sales service and combating counterfeit and fake products.

The serial number and batch number are barcode labels throughout the entire business chain of electronic products from raw material procurement to finished products. The barcode is used to record the quality inspection results. The system can trace the results at any time to improve work efficiency.

For the products that have been sold, Fangtian Electronic Industry Solution provides serial number management in the maintenance management. When a problem occurs with a product, the maintenance status can be recorded in detail and the original production status and original materials of the product can be traced. In turn, the same batch of products of the product and the sales or inventory status of these products can be found.

6. Management of tailings, surplus materials and stagnant materials

During the R&D phase, possible obsolescence can be warned in advance. One is to generate an expected obsolescence material table for materials that are expected to fail when the product design is changed; the other is to find out the inventory materials that have not been used in all BOMs for managers to determine whether they are obsolete.

During the planning stage, the system provides MRP/LRP, with the goal of meeting production needs with the least amount of material/material that takes the shortest amount of time.

During the execution phase, the system provides a function for querying substitute materials, which allows easy query of substitute material situations when the original materials are insufficient.

Afterwards, the system also provides a variety of reports in the inventory management system to remind you of the sluggish materials, such as the material forecast status table, the sluggish material table, the material batch number expiration control table, etc. If the customer cancels or changes the order, the corresponding purchase order can be quickly found based on the order procurement status tracking provided by the system, which makes it easier for the purchasing staff to take measures.

7. Refined cost accounting

Fangtian Electronics Industry ERP Solution divides costs into: material costs, labor costs, manufacturing costs and processing costs. The cost calculation method adopts batch and step method, and provides flexible settings for labor and cost allocation to adapt to various complex situations. It has clear data support for various expenses generated by each business link, freeing financial personnel from complicated manual operations such as data collection and cost allocation, and providing managers with cost information faster and more accurately, improving the management decision-making level of the enterprise.

With the help of Fangtian ERP's flexible data reports and business analysis suite, enterprises can visualize production cost data. With the help of reports, they can achieve effective control at the cost analysis and gross profit analysis levels and obtain the input and output of each task in real time.

8. Intelligent warehouse management

Innovatively integrate barcode labels and RFID technology, and intelligent equipment throughout the entire logistics process to achieve digital and intelligent management and control of products;

Establish application scenarios for automated equipment such as three-dimensional shelves/three-dimensional containers, and realize "Shelves + robots = solutions for automated warehousing material systems" through information technologies such as mother-and-child cart systems, four-way shuttle car technology, multi-layer shuttle car technology, four-way light and heavy-duty ground AGV technology, goods-to-person picking systems, WMS (warehouse management system) software, and WCS (warehouse control system) systems.

9. Combination of light intelligent manufacturing scenarios

Fangtian's solutions for the Industrial Internet:

Omni-channel solutions/core operations management (T-ONE ERP)/agile R&D management (PLM)/intelligent manufacturing solutions (IMS)

Fangtian’s solutions for external IoT include Fangtian cloud platform/big data predictive analysis/Fangtian T-ONE IoT solution.

Fang TianElectronic ERPIndustry-integrated solutions help companies build digital workshops and provide them with integrated enterprise digitalization solutions from design to production, from procurement to warehousing, and from sales to finance.