Thanks to cost-advantaged resources such as cheap labor, raw materials, and industrial land, as well as a vast market space for demand for machinery and equipment, domestic precision parts manufacturers have developed rapidly. With the innovation of global manufacturing technology, such as the maturity of information systems and the further upgrading of the intelligent manufacturing industry, the innovative application of new technologies has enhanced independent innovation capabilities within the company, and gradually laid out a production model dominated by smart workshops to meet the technical requirements of vehicle manufacturers, reduce costs, and increase production capacity. This has become a trend in the transformation and upgrading of precision parts manufacturers.
Fangtian Software's precision parts industry ERP solution is tailored by the R&D center based on the business needs of multiple precision parts manufacturers. Based on Fangtian ERP, it helps precision parts companies achieve manufacturing and business collaboration, refined cost control, a good workshop operation system, and an intelligent data analysis system. Fangtian Software's precision parts industry ERP software helps small and medium-sized companies in the precision parts manufacturing field transform into the field of light intelligent manufacturing.
Fangtian ERP enterprise management suite, a complete enterprise operation component, helps precision parts companies to operate more excellently, precision parts ERP architecture.
Fangtian Software's precision parts solutions help precision parts companies connect with vehicle manufacturers and achieve refined production management.
1. R&D management
Fangtian precision parts solution can achieve seamless connection between Fangtian system and professional design system. The design system designs products and imports them into Fangtian system. Engineers can modify the design and automatically generate production bill of materials to hand over to the production department. The bill of materials can also be fed back to various business departments in real time, unifying the information platform and reducing information islands.
Through the R&D system, we can effectively manage the trial production process and independently manage the materials, equipment and tools used in R&D;
Realize multi-version management of BOM and process route;
Achieve complete traceability of design, quality and after-sales.
2. Precision parts sales forecast management
Flexible sales forecasting method. Fangtian Precision Parts ERP solution can formulate multiple flexible sales forecasting plans at the same time according to different departments, salesmen, different vehicle manufacturers, sales channels, regions, countries, different workshops, different warehouses and products, and users can decide the roughness or refinement of the forecast based on actual needs.
At the same time, the standard sales management process helps companies to reasonably arrange workshop capacity, purchase raw materials, and start production in a timely manner while formulating plans to ensure delivery.
3. Production planning management
Fangtian Software's precision parts industry solution has added a batch demand planning subsystem to better compile production plans for products and semi-finished products at each stage and material procurement plans according to orders, reasonably schedule production according to product capacity or equipment capacity, and improve the executability of production plans;
It meets the needs of planned production and order-based production modes, greatly improves work efficiency and data accuracy through data support and rigorous calculation logic, helps to improve customer satisfaction, and brings greater benefits to the company.
4. Fangtian + MES Manufacturing Execution
Strengthen workshop operation planning, reasonably allocate personnel and working hours, provide timely and accurate production feedback, ensure the transparency of production data and progress, and improve the completion rate of production plans and product delivery time;
The barcode technology is used to track the entire production process from material production to finished product storage, and all events that occur during the production process are collected in real time, making the entire workshop completely transparent;
Make the product clear and transparent throughout the entire production process, quickly discover the causes of quality problems, formulate targeted measures to solve quality bottlenecks, achieve product quality traceability, and reduce quality costs
Real-time recording and monitoring of the completion status of production processes and processing tasks, personnel work efficiency, labor productivity, equipment utilization, product qualification rate, scrap rate, etc. Through the system's comprehensive statistical information query function, problems in the execution process can be discovered in a timely manner and improvements can be made.
5. Quality traceability and control
Electronic and digital quality result records will improve and replace the current manual and paper-based quality record model;
Barcode labels run through the entire business chain of parts from raw material procurement to finished products. Barcodes are used to record quality inspection results, and the system can trace the results at any time to improve work efficiency;
Build a complete quality system and fully implement it in all business processes, strictly control quality issues in each link to ensure product quality;
For quality accidents, the digitized business links can trace each business node, conduct quality analysis, propose corrective and preventive measures and make improvements, ultimately achieving the goal of product quality improvement;
Establish an after-sales support system to respond to vehicle manufacturers' issues in a timely manner and provide responsive support, including return and exchange programs, repairs, recalls, improvements, etc.
6. Refined cost accounting
Fangtian Precision Parts ERP Solution divides costs into: material costs, labor costs, manufacturing costs and processing costs. The cost calculation method adopts batch and step method, and provides flexible settings for labor and cost allocation to adapt to various complex situations. It has clear data support for various expenses generated in various business links, freeing financial personnel from complicated manual operations such as data collection and cost allocation, and providing managers with cost information faster and more accurately, thereby improving the management decision-making level of the enterprise.
With the help of Fangtian ERP's flexible data reports and business analysis suite, enterprises can visualize production cost data. With the help of reports, they can achieve effective control at the cost analysis and gross profit analysis levels and obtain the input and output of each task in real time.
7. Intelligent warehouse management
Innovatively integrate barcode labels and RFID technology, and intelligent equipment throughout the entire logistics process to achieve digital and intelligent management and control of products;
Establish application scenarios for automated equipment such as three-dimensional shelves/three-dimensional containers, and realize "Shelves + robots = solutions for automated warehousing material systems" through information technologies such as mother-and-child cart systems, four-way shuttle car technology, multi-layer shuttle car technology, four-way light and heavy-duty ground AGV technology, goods-to-person picking systems, WMS (warehouse management system) software, and WCS (warehouse control system) systems.
8. Combination of light intelligent manufacturing scenarios
Fangtian's solutions for the Industrial Internet:
Omni-channel solutions/core operations management (T-ONE ERP)/agile R&D management (PLM)/intelligent manufacturing solutions (IMS)
Fangtian’s solutions for external IoT, Fangtian cloud platform/big data predictive analysis/Fangtian IoT solutions.
Fang TianPrecision Parts ERPIndustry-integrated solutions help companies build digital workshops and provide them with integrated enterprise digitalization solutions from design to production, from procurement to warehousing, and from sales to finance.