Create a closed loop of production and manufacturing to improve production quality monitoring
 
When manufacturing meets the digital economy, it is inevitable that traditional industries will be driven to accelerate transformation, and informatization is also in a profound transformation. Although the three national strategies of Germany's Industry 4.0, the United States' Industrial Internet and China are different in expression, they are essentially the same, that is, intelligent manufacturing.



Changtai Electronics has always insisted on using informatization to drive industrialization and industrialization to promote informatization in the process of producing its own products and in the process of enterprise development, pursuing a sustainable development model. In recent years, through the continuous in-depth cooperation with Fangtian, it has gradually promoted the construction of a new model of intelligent manufacturing, actively taken advantage of the advantages of the information age, introduced intelligent manufacturing models, optimized the operating system, improved equipment production and manufacturing capabilities, and actively responded to the pressure and challenges of high efficiency, high quality and low cost.

Adhere to quality and create a unique corporate heritage

The company was founded in 2002, specializing in the research and development, manufacturing and sales of potentiometers, encoders and electronic switches. The plant area is about 15,000 square meters, and the company has a high-quality R&D team. The products are independently produced from the entire process of design and development, mold making, parts processing, automatic assembly, and assembly line assembly. The products have been used for a long time by well-known domestic and foreign companies such as MOTOROLA, Hytera, KENWOOD, ZTE, SANMINA-SCI, Uniden, ICOM, HIVI, BYD, BBK, WKK, etc.

The company passed the ISO9001 system certification in 2004, the ISO14001 environmental system certification in 2007, and the TS16949 system certification in 2009, and was awarded the National High-tech Enterprise and Guangdong Private Technology Enterprise certificates. More than 60 patent certificates have been obtained. All products comply with the "ROHS" and "REACH" directives and regulatory requirements. There are more than 1,000 varieties and specifications, which are widely used in communications, automobiles, stage audio, instruments, medical equipment, home appliances, toys, lamps and other fields. "Scientific and technological innovation, standardized management, quality first, customer satisfaction" is the quality policy that the company has adhered to for more than 10 years. Customer satisfaction is the company's eternal theme.
Start a relationship with intelligence

The cooperation between Changtai Electronics and Fangtian Software C9 began in 2011. In 2020, Changtai ElectronicsCloud ERPThe B9 CLOUD enterprise information management system product upgrades and deepens the group's informationization process, and officially launched the ERP software management project in April 2020 to meet the company's management requirements for the company's product production. Through the construction of the ERP system, the goals of refined control of orders, purchase and sales management, material procurement, workshop work orders, engineering BOM, and financial cost accounting can be achieved.

At the kick-off meeting, CEO Liu also gave great affirmation to Fangtian Software, "At the project kick-off meeting, he expressed his support for Fangtian Software products and fully supported the comprehensive upgrade of the ERP system to keep up with the pace of the times.





Intelligent production control to reduce costs and increase efficiency

Changtail Electronics has in-depth knowledge of the system's operation, from order entry, PMC production material analysis, material procurement, quality inspection, warehouse material receipt and delivery, workshop production, final product shipment, and financial cost statistics. Through the system's information management, the order delivery status is counted, thereby stimulating product production, improving personnel's work efficiency, reducing personnel's manual statistics time, and reducing paper file records, thus achieving a preliminary paperless management model.

After the upgrade of Fangtian B9CLOUD system, the previous audit process was improved to achieve system audit of key documents, reduce the printing of paper files, improve work efficiency, and supervise the work of operators, so as to better increase work efficiency and obtain data uniformity and transparent management; after the upgrade, all purchases of administrative supplies, labor protection supplies, fixed assets, mold parts, etc. are entered into the system to achieve unified financial management and transparent data management.

Changtai Electronics' products have diverse materials. The materials or semi-finished products used in automation, semi-automation and manual production are different, resulting in an unstable BOM structure for the products. Semi-automation may be used at the beginning of production, and then automation may be used. Therefore, when planning the system BOM, we use the establishment of BOM to establish all materials and set up optional parts for replaceable materials. In the actual production process, PMC issues a production order and generates all material details. During the production process, the workshop material pickers pick up materials according to the actual situation to achieve the realization of diverse material selection.
Financial cost collection and actual cost reflection

For any company, financial management is an important module that affects whether a company can better manage the company, cost accounting, and achieve production efficiency. This upgrade will link financial reconciliation, cost accounting, and the reflection of reports with logistics production, and incorporate them into the system information management. In the past, Changtai Electronics did not carry out information management for administrative supplies, assets, mold parts, etc., resulting in no overall statistics for financial accounts and inability to control the entire factory. After the system software upgrade, all procurement, sales, and product costs of the company are all controlled by the system. The finance system obtains the correct product costs and financial statements, and the company can also better reduce unnecessary expenses, strengthen the company's overall control, improve economic benefits, realize the transparency of company data, and achieve management goals.
   
Layout of smart factories, intelligence in the digital future

At present, Changtail Electronics is still moving forward on the road of informatization. In the short term, the ERP software management system has been implemented. Fangtian Software will carry out system maintenance and subsequent system software updates with Changtail Electronics. At the same time, discussions on logistics smart workshops have been carried out to realize the operation of workshop logistics at the logistics end, and to achieve intelligent manufacturing such as scanning codes to receive materials, send materials, and put them into storage through PDA. So what we need to do is not only intelligent manufacturing, but more intelligent and automatic information manufacturing; thus laying a good foundation for the development of Changtail Electronics and internal management decision-making analysis.

Changtai Electronics hopes to combine automation transformation to achieve operational early warning in the future. In the future, Changtai Electronics hopes to achieve more refined management, intelligent workshops, and intelligent logistics. The senior management of Changtai Electronics expressed their expectations for the future development of intelligent manufacturing. "Just like the treatment of a disease must be discovered in time, we hope that Changtai Electronics can achieve intelligent management in the intelligent manufacturing system, such as analysis, reasoning, judgment, conception, and decision-making. Like Baidu Maps, you can see in real time whether each section of the road is unobstructed or congested? Such management is meaningful.

Since its establishment, Changtail Electronics has always been customer-centric, determined to become a first-class domestic professional manufacturer of potentiometers, encoders, and electronic switches, and is committed to providing customers with better, more reliable, and safer products and services!
This also encourages enterprises to keep pace with the times and continue to grow and develop. With the assistance of Fangtian Software, Changtai Electronics' corporate management is more standardized, business processes are clearer, and group cooperation is closer. The new management model strengthens the company's control over capital flow, logistics, and information flow, making it possible for the company to upgrade and develop steadily.

In the future, Changtai Electronics will continue to work with Fangtian Software to continueCloud ERPThe exploration of informationization, digitalization construction and upgrading has added another highlight to China's intelligent manufacturing.