Fangtian MoldERP management system is oriented to the information management software of mold enterprises, the system provides the mold manufacturing process as the core of management, that is, from the mold quotation, design, planning, procurement, manufacturing, mold trial, acceptance, production, transfer to receiving, return, repair and maintenance until the scrapping of the whole process of management system, the system to reduce the cost of mold opening, shorten the mold opening cycle, to ensure the quality of mold opening as the goal, through simple and easy-to-use operation to complete the effective management of the mold production process.
Fangtian Mold ERP management system integrates MES, LP, finance, and group applications at the same time, providing an overall solution for enterprise informatization. It is a creative contribution of Fangtian company in the information management of mold manufacturing, and it is a practitioner of mold ERP in China.
Mold quotation and cost analysis
When a business unit asks for a quotation, how does the business unit conduct cost analysis and quotation based on the samples or drawings provided by the customer? The mold analysis process generally analyzes the materials, labor and costs of male molds, master molds, shafts and other parts one by one, and then adds a certain profit to use as the basis for quotation. The price of the mold may not be the same as the unit price of the order, in addition, how to monitor the actual production cost of the mold in the production process in real time? Is the cost of materials and man-hours for each part exceeded? Which processes were underquoted at the beginning? Repeated mold testing and maintenance of the mold lead to difficulties in the statistics of mold testing and maintenance costs.
Through the introduction of Fangtian MoldERP system, the design cost, material cost, man-hour cost, outsourcing cost, management and sales expenses can be mastered, so that the management can clearly understand where the cost of this mold is spent and which processes consume a lot of costs. Which items are inconsistent with the original mold quotation stage? Do molds make money?
Scheduling of mold manufacturing
For the mold workshop, how to organize the production of dozens or even hundreds of molds at the same time? A mold has dozens of parts, and hundreds of parts, and each part has several processes. How to arrange thousands or thousands of processes? When the workshop starts production, how to know the progress of the mold? The mold factory generally continues the management mode of the traditional mold workshop, lacks planned control, and the processing of key parts also lacks the guidance of technology and estimated working hours. Since the processing process depends on the mold master, rather than a clear processing plan guidance, once the mold master lacks the overall grasp of the parts processing content, it is likely to cause the phenomenon of missing processing or processing is not in place, so that rework is inevitable, and the production progress of the mold is delayed while occupying the machine tool resources.
Fangtian MoldERP system guides the process of mold design, processing, fitter, mold trial, type inspection and other operations through the project scheduling system for molds and the schedule scheduling system for parts, so as to achieve the goal of providing processing efficiency and processing quality. The system uses the most flexible billboards and Gantt charts for automatic allocation and management of production scheduling. Help the production management to achieve excellence and control the entire production schedule. Optimize production, optimize delivery, control the entire production process, predict the delivery time, capacity distribution, judge whether you can receive orders, insert orders, whether you need to send out in advance, and make all preparations in advance.
Real-time palm control of mold progress
The factory management can not grasp the production situation of each mold in the mold room in time, and the workshop supervisor cannot reflect the situation of the mold room in time, which often causes customers to temporarily go to the workshop to understand the progress when they ask questions; It is difficult to track which processing units the parts of a mold are now distributed, which have been completed and which have not; It takes a lot of time to sort out and fill in reports, which wastes a lot of manpower and material resources.
In order to avoid this situation, Fangtian MoldERP system uses touch screen click input or barcode data scanning to minimize the workload of operators while completing the time collection of parts in each production unit, such as receiving, embarking, and transferring. It is convenient for relevant personnel to accurately and quickly inquire about the actual location and completion of the parts, and at the same time provide an accurate basis for fitter molding. In addition, the relevant progress of each unit can be responded to the system in a timely manner, and then the overall production status of the sub-mold can be intuitively displayed in different color charts through the integrated analysis ability of the system. The real-time control of the mold manufacturing cycle provides a relative guarantee for subsequent modification of the mold, mold trial, mass production, etc., and greatly shortens the time to market of the newly developed mold.
Personnel and machine performance management
The performance management of personnel and machines in the mold workshop is almost blank, how to achieve the performance of the mold master? How to achieve the performance of each process? Because the mold industry is generally similar to the "contract foreman" system of operation, only the delivery date, completion time, regardless of the intermediate work distribution, so there are often "good molds, molds with high unit price are always those people to do, or work without work, the same can get a high salary. The utilization rate of the machine cannot be accurately analyzed, and the operation time of the machine and the personnel cannot be compared.
The reason for these conditions lies in the rule of man, and the establishment of Fangtian MoldERP system is the establishment of a scientific management model and a feasible operation system for mold enterprises. The system can calculate the workload of employees, the utilization rate of equipment, and through the comparative analysis of planned working hours and actual working hours, so that performance management is transparent, scientific and rational. Stimulate the enthusiasm and centripetal force of employees through the performance report of employees, and improve production efficiency. Each process supervisor is responsible for their own performance and establishes a layer-by-layer responsibility system.